{"id":2101,"date":"2025-06-09T10:26:47","date_gmt":"2025-06-09T01:26:47","guid":{"rendered":"https:\/\/newregmachine.com\/?post_type=product&p=2101"},"modified":"2026-02-04T09:33:47","modified_gmt":"2026-02-04T01:33:47","slug":"gyratory-crusher-part-4350796","status":"publish","type":"product","link":"https:\/\/newregmachine.com\/tr\/gyratory-crusher-part-4350796\/","title":{"rendered":"KB63-89 Eksenel Destek Halkas\u0131 Seti 4350796 | 799kg Bronz Bask\u0131 Yata\u011f\u0131"},"content":{"rendered":"

Dikey Y\u00fck Yolu M\u00fchendisli\u011fi: KB63-89 Eksenel Destek Halkas\u0131 Seti<\/h2>\n

Bir birincil d\u00f6ner k\u0131r\u0131c\u0131da, ana \u015faft tertibat\u0131n\u0131n t\u00fcm a\u011f\u0131rl\u0131\u011f\u0131 - art\u0131 kayay\u0131 k\u0131rman\u0131n dinamik kuvveti - tek bir kritik aray\u00fcze dayan\u0131r: d\u00f6ner Eksenel Destek Halkas\u0131 Seti<\/strong> (\u00dcr\u00fcn Kodu: 4350796).
\nThyssenkrupp KB63-89 i\u00e7in bu 799 kg'l\u0131k bronz d\u00fczenek makinenin hidrodinamik can simididir.
\nBuradaki ar\u0131za bir bak\u0131m s\u0131k\u0131nt\u0131s\u0131 de\u011fildir; ana \u015faft\u0131 pistona kaynaklayarak haftalarca \u00e7al\u0131\u015fmama s\u00fcresine neden olabilecek feci bir olayd\u0131r.<\/p>\n

Bu bile\u015feni \u015fu \u015fekilde tasarl\u0131yoruz ZCuPb20Sn5 (Y\u00fcksek Kur\u015funlu Kalay Bronz)<\/strong> arac\u0131l\u0131\u011f\u0131yla \u00f6zel olarak \u00fcretilmi\u015ftir. Santrif\u00fcj D\u00f6k\u00fcm<\/strong>.
\nBu \u00fcretim y\u00f6ntemi, b\u00fcy\u00fck bas\u0131n\u00e7 y\u00fcklerini (en y\u00fcksek ezilme s\u0131ras\u0131nda genellikle 500 tonu a\u015fan) deforme olmadan veya s\u0131k\u0131\u015fmadan desteklemek i\u00e7in gereklidir.<\/p>\n

Teknik \u00d6zellikler: \u00dcr\u00fcn Kodu 4350796<\/h2>\n

Bu boyuttaki bir eksenel rulman i\u00e7in \u00fcretim tolerans\u0131 son derece dard\u0131r.
\nYa\u011f kamas\u0131n\u0131n t\u00fcm y\u00fczey alan\u0131 boyunca do\u011fru \u015fekilde olu\u015fmas\u0131n\u0131 sa\u011flamak i\u00e7in d\u00fczl\u00fck ve paralellik korunmal\u0131d\u0131r.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Teknik Parametreler<\/th>\nSpesifikasyon Verileri<\/th>\n<\/tr>\n<\/thead>\n
OEM \u00dcr\u00fcn Kodu<\/strong><\/td>\n4350796<\/td>\n<\/tr>\n
Bile\u015fen Ad\u0131<\/strong><\/td>\nEksenel Destek Halkas\u0131 Seti \/ Bask\u0131 Yata\u011f\u0131 Seti<\/td>\n<\/tr>\n
Uyumlu Modeller<\/strong><\/td>\nThyssenkrupp KB63-89, KB54-75, BK54-75, KB63-75<\/td>\n<\/tr>\n
A\u011f\u0131rl\u0131k Ayarla<\/strong><\/td>\n799 kg (\u00b11% Hassas Tolerans)<\/td>\n<\/tr>\n
Malzeme S\u0131n\u0131f\u0131<\/strong><\/td>\nZCuPb20Sn5 (DIN 1716 G-CuPb20Sn)<\/td>\n<\/tr>\n
Kimyasal Bile\u015fim<\/strong><\/td>\nCu: Denge, Pb: 18-23%, Sn: 4-6%<\/td>\n<\/tr>\n
D\u00f6k\u00fcm Y\u00f6ntemi<\/strong><\/td>\nSantrif\u00fcj D\u00f6k\u00fcm<\/strong> (Kuvvet > 60G)<\/td>\n<\/tr>\n
Y\u00fczey D\u00fczl\u00fc\u011f\u00fc<\/strong><\/td>\n\u2264 0,02 mm (Hidrodinamik Kald\u0131rma i\u00e7in Kritik)<\/td>\n<\/tr>\n
Sertlik<\/strong><\/td>\n70 - 85 HBW (Yerle\u015ftirilebilirlik i\u00e7in Optimize Edilmi\u015ftir)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Temel Avantajlar: Santrif\u00fcj D\u00f6k\u00fcm vs Statik D\u00f6k\u00fcm<\/h2>\n

Kaynak sa\u011flarken k\u0131r\u0131c\u0131 yedekleri<\/strong>\u00f6zellikle a\u011f\u0131r bronz rulmanlarda, d\u00f6k\u00fcm y\u00f6ntemi par\u00e7an\u0131n hayatta kalma oran\u0131n\u0131 belirler.<\/p>\n

Kur\u015fun Ayr\u0131\u015ft\u0131rma Sorununun \u00c7\u00f6z\u00fcm\u00fc<\/h3>\n

ZCuPb20Sn5 yakla\u015f\u0131k 20% Kur\u015fun i\u00e7erir. Kur\u015fun, Bak\u0131rdan \u00f6nemli \u00f6l\u00e7\u00fcde daha a\u011f\u0131rd\u0131r.
\n799kg'l\u0131k bir par\u00e7an\u0131n statik kum d\u00f6k\u00fcm\u00fcnde yer\u00e7ekimi, uzun so\u011futma a\u015famas\u0131 s\u0131ras\u0131nda kur\u015funun dibe \u00e7\u00f6kmesine neden olur.
\nBu, altta \"kur\u015fun g\u00f6lleri\" (mekanik olarak zay\u0131f) ve \u00fcstte kur\u015fun a\u00e7l\u0131\u011f\u0131 (tutuklu\u011fa e\u011filimli) olan bir par\u00e7a olu\u015fturur.
\n
Bizim \u00e7\u00f6z\u00fcm\u00fcm\u00fcz:<\/strong> Kal\u0131b\u0131 y\u00fcksek devirde d\u00f6nd\u00fcr\u00fcyoruz. G kuvveti, kur\u015fun k\u00fcreciklerini matris boyunca e\u015fit bir \u015fekilde yerine kilitliyor.
\nBu, a\u015f\u0131nma ister 1 mm ister 10 mm derinli\u011finde olsun, kendinden ya\u011flama \u00f6zelliklerinin ayn\u0131 kalmas\u0131n\u0131 sa\u011flar.<\/p>\n

Y\u00fczey \u0130\u015flemi ve Ya\u011f Da\u011f\u0131l\u0131m\u0131<\/h3>\n

Eksenel Destek Halkas\u0131 Seti, karma\u015f\u0131k CNC-i\u015flenmi\u015f ya\u011f kanallar\u0131na sahiptir.
\nBunlar keyfi de\u011fildir; ana mili kald\u0131rmak i\u00e7in y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011f\u0131 da\u011f\u0131tmak \u00fczere hesaplanm\u0131\u015ft\u0131r.
\n\u0130\u015flememiz a\u015fa\u011f\u0131daki y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcne ula\u015f\u0131r Ra 0,4\u03bcm<\/strong>metal-metal temas\u0131n\u0131n meydana geldi\u011fi kritik ba\u015flatma ve kapatma a\u015famalar\u0131nda s\u00fcrt\u00fcnme katsay\u0131s\u0131n\u0131 azalt\u0131r.<\/p>\n

Performans Kar\u015f\u0131la\u015ft\u0131rmas\u0131: Rulman \u00d6mr\u00fc<\/h2>\n

B\u00fcy\u00fck \u00f6l\u00e7ekli madencilik operasyonlar\u0131ndan elde edilen saha verileri, santrif\u00fcj par\u00e7alar\u0131m\u0131z ile standart yedek par\u00e7alar aras\u0131ndaki dayan\u0131kl\u0131l\u0131k fark\u0131n\u0131 g\u00f6stermektedir.<\/p>\n\n\n\n\n\n\n\n\n
Metrik<\/th>\nStandart Kum D\u00f6k\u00fcm Seti<\/th>\nSantrif\u00fcj Setimiz (4350796)<\/th>\n<\/tr>\n<\/thead>\n
Kur\u015fun Da\u011f\u0131t\u0131m\u0131<\/strong><\/td>\nD\u00fczensiz (Ayr\u0131\u015ft\u0131r\u0131lm\u0131\u015f)<\/td>\nHomojen (Tekd\u00fcze)<\/strong><\/td>\n<\/tr>\n
Bas\u0131n\u00e7l\u0131 Verim<\/strong><\/td>\nD\u00fc\u015f\u00fck (Porozite riski)<\/td>\nY\u00fcksek (Yo\u011fun Mikroyap\u0131)<\/strong><\/td>\n<\/tr>\n
N\u00f6bet Direnci<\/strong><\/td>\nOrta d\u00fczeyde<\/td>\nM\u00fckemmel (Tutarl\u0131 Pb filmi)<\/strong><\/td>\n<\/tr>\n
Beklenen \u00d6m\u00fcr<\/strong><\/td>\n12-18 Ay<\/td>\n24+ Ay (temiz ya\u011f ile)<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Saha Te\u015fhis ve Bak\u0131m \u0130pu\u00e7lar\u0131<\/h2>\n

Tecr\u00fcbe edildi\u011fi gibi k\u0131r\u0131c\u0131 par\u00e7a tedarik\u00e7ileri<\/strong>Eksenel rulman setinizin sa\u011fl\u0131\u011f\u0131n\u0131 de\u011ferlendirmek i\u00e7in bu belirli g\u00f6stergeleri izlemenizi \u00f6neririz:<\/p>\n

1. Dikey \u015eaft D\u00fc\u015fmesi (\"X-Boyutu\"):<\/strong>
\n
Ana milin y\u00fcksekli\u011fini d\u00fczenli olarak \u00f6l\u00e7\u00fcn.
\n\u015eaft k\u0131sa bir s\u00fcre i\u00e7inde (\u00f6rne\u011fin 2 hafta) >3 mm d\u00fc\u015ferse, bronz halkalar h\u0131zla a\u015f\u0131n\u0131r.
\nBu genellikle segmanlar aras\u0131nda ta\u015flama macunu g\u00f6revi g\u00f6ren kirli ya\u011f\u0131 (silika kontaminasyonu) g\u00f6sterir.<\/p>\n

2. Ba\u015flang\u0131\u00e7 Amperaj Ani Y\u00fckselmeleri:<\/strong>
\n
K\u0131r\u0131c\u0131 motoru \u00e7al\u0131\u015ft\u0131rma s\u0131ras\u0131nda a\u015f\u0131r\u0131 amper \u00e7ekiyorsa, eksenel yataktaki statik s\u00fcrt\u00fcnme \u00e7ok y\u00fcksektir.
\nBu, \"Ya\u011f Kald\u0131rma\" sisteminin segmanlar\u0131 etkili bir \u015fekilde ay\u0131rmad\u0131\u011f\u0131n\u0131 veya segmanlar\u0131n e\u011frildi\u011fini ve art\u0131k d\u00fcz olmad\u0131\u011f\u0131n\u0131 g\u00f6sterir.<\/p>\n

3. G\u00f6rsel \u00c7ukur Muayenesi:<\/strong>
\n
Ya\u011f de\u011fi\u015fimleri s\u0131ras\u0131nda kullan\u0131lm\u0131\u015f ya\u011f filtrelerini inceleyin.
\nParlak, alt\u0131n renkli pullar normaldir.
\nAncak, koyu renkli par\u00e7alar veya \"\u00e7ukurla\u015fm\u0131\u015f\" d\u00f6k\u00fcnt\u00fcler bronz y\u00fczeyin yoruldu\u011funu ve k\u0131r\u0131ld\u0131\u011f\u0131n\u0131 (d\u00f6k\u00fclme) g\u00f6sterir. Derhal de\u011fi\u015ftirilmesi gerekir.<\/p>\n

Kalite G\u00fcvence<\/h2>\n

Yakla\u015f\u0131k 800 kg a\u011f\u0131rl\u0131\u011f\u0131ndaki g\u00fcvenlik a\u00e7\u0131s\u0131ndan kritik bir par\u00e7a i\u00e7in kalite kontrol\u00fcm\u00fcz \u00e7ok titizdir:<\/p>\n

    \n
  • Bluing Check:<\/strong> Halkalar\u0131 bir ana y\u00fczey plakas\u0131na kar\u015f\u0131 e\u015fle\u015ftiriyoruz ve temas alan\u0131n\u0131n 95%'yi a\u015ft\u0131\u011f\u0131n\u0131 do\u011frulamak i\u00e7in Prusya Mavisi kullan\u0131yoruz.<\/li>\n
  • Ultrasonik Test (UT):<\/strong> 500-tonluk y\u00fck alt\u0131nda \u00e7\u00f6kebilecek i\u00e7 bo\u015fluklar\u0131n bulunmad\u0131\u011f\u0131n\u0131 teyit etmek.<\/li>\n<\/ul>\n
    \n

    S\u0131k\u00e7a Sorulan Sorular (SSS)<\/h3>\n

    S1: Sadece a\u015f\u0131nm\u0131\u015f halkay\u0131 m\u0131 yoksa t\u00fcm seti (4350796) mi de\u011fi\u015ftirmeliyim?<\/strong>
    \n
    A:<\/strong> Her zaman komple seti de\u011fi\u015ftirin.
    \nBronz halkalar birbirleriyle yataklan\u0131r (e\u015fle\u015fir).
    \nYeni bir d\u00fcz bilezi\u011fin eski, d\u00fczensiz a\u015f\u0131nm\u0131\u015f bir bilezikle kar\u0131\u015ft\u0131r\u0131lmas\u0131 temas alan\u0131n\u0131 <30%, causing rapid overheating and failure within days.<\/p>\n

    S2: Bu bronz halkalar i\u00e7in maksimum \u00e7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131 nedir?<\/strong>
    \n
    A:<\/strong> ZCuPb20Sn5 kararl\u0131 olsa da, ya\u011f filmi s\u0131n\u0131rlay\u0131c\u0131 fakt\u00f6rd\u00fcr.
    \nD\u00f6n\u00fc\u015f ya\u011f\u0131 s\u0131cakl\u0131\u011f\u0131 60\u00b0C'yi (140\u00b0F) ge\u00e7memelidir.
    \nBronz s\u0131cakl\u0131\u011f\u0131 yerel olarak 120\u00b0C'yi a\u015farsa, kur\u015fun terlemeye ba\u015flayacak ve yap\u0131sal mukavemeti tehlikeye atacakt\u0131r.<\/p>\n

    S3: Set \u00f6nceden i\u015flenmi\u015f olarak m\u0131 geliyor?<\/strong>
    \n
    A:<\/strong> Evet.
    \nSet, t\u00fcm ya\u011f kanallar\u0131 ve d\u00fcbel pimi delikleri dahil olmak \u00fczere tamamen CNC ile i\u015flenmi\u015ftir.
    \nHemen \"tak-\u00e7\u0131kar\" kurulum i\u00e7in haz\u0131rd\u0131r.<\/p>\n

    \n

    Kurulum Hakk\u0131nda Uzman Notu<\/h3>\n

    M\u00fchendisin Masas\u0131ndan:<\/strong> Yeni eksenel destek halkalar\u0131n\u0131n bir numaral\u0131 katili kurulum s\u0131ras\u0131nda kirlenme<\/strong>.
    \n
    799 kg'l\u0131k bir set muazzam bir bas\u0131n\u00e7 yarat\u0131r. Montaj s\u0131ras\u0131nda halkalar aras\u0131na tek bir kum tanesi veya metal \u00e7apak s\u0131k\u0131\u015f\u0131rsa, y\u00fczeyi hemen \u00e7izecektir.
    \n
    Prosed\u00fcr:<\/strong> Muhafazay\u0131 t\u00fcy b\u0131rakmayan bezlerle temizleyin. Montajdan \u00f6nce t\u00fcm y\u00fczeylere bol miktarda ISO VG 320 ya\u011f\u0131 s\u00fcr\u00fcn. Alt segman\u0131 yerle\u015ftirmeden \u00f6nce hidrolik pistonun tamamen geri \u00e7ekildi\u011finden ve d\u00fcz oldu\u011fundan emin olun.<\/p>","protected":false},"excerpt":{"rendered":"

    Malzeme \uff1a ZCuPb20Sn5, ZCuPb10Sn10 ZCuPb24Sn5<\/p>\n

    Model\uff1aKB63-89\uff0cKB54-75 ,BK54-75,KB54-67,KB63-75<\/p>\n

    A\u011f\u0131rl\u0131klar (kg): 799KGS<\/p>","protected":false},"featured_media":2150,"comment_status":"open","ping_status":"closed","template":"","meta":{"_kadence_starter_templates_imported_post":false,"_kad_post_transparent":"default","_kad_post_title":"","_kad_post_layout":"default","_kad_post_sidebar_id":"","_kad_post_content_style":"default","_kad_post_vertical_padding":"default","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":""},"product_brand":[286],"product_cat":[52],"product_tag":[],"class_list":["post-2101","product","type-product","status-publish","has-post-thumbnail","product_brand-newreg","product_cat-thyssenkrupp-gyratory-crusher-parts","product_shipping_class-shipping","first","instock","shipping-taxable","purchasable","product-type-simple","entry","content-bg","loop-entry"],"_links":{"self":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/product\/2101","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/comments?post=2101"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/media\/2150"}],"wp:attachment":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/media?parent=2101"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/product_brand?post=2101"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/product_cat?post=2101"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/product_tag?post=2101"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}