{"id":4624,"date":"2025-09-09T13:03:13","date_gmt":"2025-09-09T05:03:13","guid":{"rendered":"https:\/\/newregmachine.com\/?p=4624"},"modified":"2026-01-21T21:43:53","modified_gmt":"2026-01-21T13:43:53","slug":"what-is-shaft-seizure-in-cone-crushers","status":"publish","type":"post","link":"https:\/\/newregmachine.com\/tr\/what-is-shaft-seizure-in-cone-crushers\/","title":{"rendered":"Konik K\u0131r\u0131c\u0131larda \u015eaft N\u00f6beti: $50,000 Ar\u0131zas\u0131n\u0131n Termodinami\u011fi"},"content":{"rendered":"

\"Konik

<\/h2>\n

\u015eaft tutuklu\u011fu -genellikle \"\u015faft yanmas\u0131\" olarak adland\u0131r\u0131l\u0131r- \u015fu durumlarda meydana gelir hidrodinamik ya\u011f filmi<\/a> ana \u015faft ve eksantrik bur\u00e7 aras\u0131nda \u00e7\u00f6ker. Bu 15-40 mikronluk bariyer olmadan, metal-metal temas\u0131 saniyeler i\u00e7inde 300\u00b0C'yi a\u015fan s\u00fcrt\u00fcnme \u0131s\u0131s\u0131 \u00fcretir. C93700 bronz bur\u00e7taki kur\u015fun erir ve ayr\u0131\u015farak bronzun 42CrMo4 \u00e7elik mile s\u00fcrt\u00fcnme kayna\u011f\u0131 yapmas\u0131na neden olur. Ard\u0131ndan 300kW tahrik motorunun kinetik enerjisi kilit bile\u015fenleri keserek makinenin tamamen kilitlenmesine neden olur.<\/p>\n

Bak\u0131m y\u00f6neticileri i\u00e7in bu y\u0131k\u0131c\u0131 ar\u0131zay\u0131 \u00f6nlemek, spesifikasyon d\u0131\u015f\u0131 ar\u0131zalar\u0131n nas\u0131l olu\u015ftu\u011funu anlamay\u0131 gerektirir. konik k\u0131r\u0131c\u0131 par\u00e7alar\u0131<\/a> ve ya\u011flama hatalar\u0131 rulman sisteminin termal stabilitesini bozar.<\/p>\n

Metalurjik K\u00f6k Nedenler: Ucuz Bronz Neden Ba\u015far\u0131s\u0131z Olur?<\/h2>\n

1. Santrif\u00fcj Olmayan D\u00f6k\u00fcmlerde Kur\u015fun Ayr\u0131\u015fmas\u0131<\/h3>\n

Y\u00fcksek kaliteli eksantrik bur\u00e7larda C93700 Y\u00fcksek Kur\u015funlu Kalay Bronz (80% Cu, 10% Sn, 10% Pb) kullan\u0131l\u0131r. Kur\u015fun, \u00e7al\u0131\u015ft\u0131rma s\u0131ras\u0131nda kat\u0131 bir ya\u011flay\u0131c\u0131 g\u00f6revi g\u00f6r\u00fcr.<\/p>\n

    \n
  • Kusur:<\/strong> Kum d\u00f6k\u00fcm bur\u00e7lar genellikle a\u011f\u0131r kur\u015funun dibe \u00e7\u00f6kt\u00fc\u011f\u00fc yer\u00e7ekimi ayr\u0131\u015fmas\u0131ndan muzdariptir.<\/li>\n
  • Sonu\u00e7:<\/strong> Rulman y\u00fczeyindeki \"kur\u015funa a\u00e7\" b\u00f6lgeler y\u00fcksek s\u00fcrt\u00fcnme katsay\u0131s\u0131na sahiptir. Bir y\u00fck art\u0131\u015f\u0131 s\u0131ras\u0131nda (\u00f6rn. serseri demir), yerel s\u0131cakl\u0131k y\u00fckselir ve kalan kur\u015funun \"terlemesine\" ve bak\u0131r matrisin \u00e7elik mile yap\u0131\u015fmas\u0131na neden olur.<\/li>\n<\/ul>\n

    2. Boyutsal Yanl\u0131\u015fl\u0131k: A\u00e7\u0131kl\u0131k Katili<\/h3>\n

    Mil ve bur\u00e7 aras\u0131ndaki radyal bo\u015fluk kritiktir (\u00e7apa ba\u011fl\u0131 olarak tipik olarak 0,40-0,60 mm).<\/p>\n

      \n
    • \u00c7ok S\u0131k\u0131 (<0,30 mm):<\/strong> Ya\u011f kamas\u0131 olu\u015famaz. Termal genle\u015fme bo\u015flu\u011fu kapatarak termal ka\u00e7a\u011fa yol a\u00e7ar.<\/li>\n
    • \u00c7ok Gev\u015fek (>0,80 mm):<\/strong> Ya\u011f bas\u0131nc\u0131 d\u00fc\u015fer ve \u015faft \"yuvarlanarak\" ya\u011f filmini k\u0131ran kenar y\u00fcklemesi olu\u015fturur.<\/li>\n
    • Risk:<\/strong> Termal dengeleme olmadan i\u015flenen OEM olmayan par\u00e7alar, montajdan sonra genellikle tolerans d\u0131\u015f\u0131nda b\u00fcz\u00fc\u015f\u00fcr.<\/li>\n<\/ul>\n

      Ya\u011flama Sistemi Ar\u0131za Modlar\u0131<\/h2>\n

      Ya\u011flama sistemi tehlikeye girerse m\u00fckemmel par\u00e7alar bile ar\u0131zalanacakt\u0131r. Ya\u011f filmi mukavemeti viskoziteye ve temizli\u011fe ba\u011fl\u0131d\u0131r.<\/p>\n\n\n\n\n\n\n\n
      Parametre<\/th>\nStandart Limit<\/th>\nAr\u0131za Mekanizmas\u0131<\/th>\n<\/tr>\n<\/thead>\n
      Ya\u011f S\u0131cakl\u0131\u011f\u0131 (Besleme)<\/strong><\/td>\n< 50\u00b0C<\/td>\n60\u00b0C'nin \u00fczerinde ISO VG 320 ya\u011f\u0131 <100 cSt'ye kadar incelir. Film kal\u0131nl\u0131\u011f\u0131 y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fcn (Ra) alt\u0131na d\u00fc\u015ferek asperite temas\u0131na neden olur.<\/td>\n<\/tr>\n
      Ya\u011f Bas\u0131nc\u0131<\/strong><\/td>\n1,5 - 2,5 Bar<\/td>\nD\u00fc\u015f\u00fck bas\u0131n\u00e7 (4,0 Bar) a\u015fa\u011f\u0131 y\u00f6nde bir t\u0131kan\u0131kl\u0131k oldu\u011funu g\u00f6sterir.<\/td>\n<\/tr>\n
      Kirlenme<\/strong><\/td>\nISO 18\/16\/13<\/td>\nSilika tozu (ar\u0131zal\u0131 contalardan kaynaklanan) bir al\u0131\u015ft\u0131rma bile\u015fi\u011fi gibi davranarak bo\u015fluk a\u015f\u0131r\u0131 hale gelene kadar burcu a\u015f\u0131nd\u0131r\u0131r.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

      \u00d6nleyici Bak\u0131m Protokol\u00fc (SOP)<\/h2>\n

      \u015eaft\u0131n ele ge\u00e7irilmesini \u00f6nlemek i\u00e7in bu pazarl\u0131ks\u0131z kontrolleri uygulay\u0131n:<\/p>\n

      1. \"Sahil A\u015fa\u011f\u0131\" Testi<\/h3>\n

      K\u0131r\u0131c\u0131y\u0131 her kapatt\u0131\u011f\u0131n\u0131zda, g\u00fc\u00e7 kapat\u0131ld\u0131ktan sonra kar\u015f\u0131 milin ne kadar s\u00fcre d\u00f6nd\u00fc\u011f\u00fcn\u00fc zamanlay\u0131n.<\/p>\n

        \n
      • Normal:<\/strong> > 45 saniye (d\u00fc\u015f\u00fck s\u00fcrt\u00fcnmeyi g\u00f6sterir).<\/li>\n
      • Tehlike:<\/strong> < 20 saniye. Bu, bur\u00e7 s\u00fcr\u00fcklenmesi veya yatak ar\u0131zas\u0131n\u0131n #1 g\u00f6stergesidir. Yeniden ba\u015flatmay\u0131n<\/strong> muayene olmadan.<\/li>\n<\/ul>\n

        2. Ya\u011f Filtresi Otopsisi<\/h3>\n

        Ya\u011f filtresini haftal\u0131k olarak kesin.<\/p>\n

          \n
        • Alt\u0131n\/Sar\u0131 Pullar:<\/strong> Normal bronz a\u015f\u0131nmas\u0131.<\/li>\n
        • G\u00fcm\u00fc\u015f \u00c7ipler:<\/strong> Di\u015flilerden veya yataklardan \u00e7elik\/demir. Derhal inceleme yap\u0131lmas\u0131 gerekmektedir.<\/strong><\/li>\n
        • Kur\u015fun Folyo\/\u00c7amur:<\/strong> A\u015f\u0131r\u0131 \u0131s\u0131nma nedeniyle bur\u00e7tan kur\u015fun terlemesi. N\u00f6bet yakla\u015f\u0131yor.<\/li>\n<\/ul>\n

          3. \"Yan\u0131k Halkas\u0131n\u0131\" do\u011frulay\u0131n<\/h3>\n

          Ana mil kovan\u0131n\u0131n mil \u00fczerinde d\u00f6nmedi\u011finden emin olun. D\u00f6nen bir kovan, do\u011frudan \u015faft \u00e7ekirde\u011fine aktar\u0131lan, onu geni\u015fleten ve burcu i\u00e7ten d\u0131\u015fa do\u011fru s\u0131k\u0131\u015ft\u0131ran muazzam bir \u0131s\u0131 \u00fcretir.<\/p>\n

          Sonu\u00e7: $500 Tasarrufunun Maliyeti<\/h2>\n

          Standart alt\u0131 bir bronz bur\u00e7tan tasarruf etmek matematiksel bir hatad\u0131r. $50.000 \u015faft tutuklu\u011fu onar\u0131m\u0131, ana \u015faft, eksantrik tertibat\u0131 ve 100 saatten fazla \u00fcretim kayb\u0131 maliyetini i\u00e7erir. Her zaman santrif\u00fcj d\u00f6k\u00fcm, C93700 bur\u00e7lar\u0131 belirleyin ve montajdan \u00f6nce boyutlar\u0131 bir mikrometre ile do\u011frulay\u0131n.<\/p>","protected":false},"excerpt":{"rendered":"

          Shaft seizure\u2014often termed “shaft burn”\u2014occurs when the hydrodynamic oil film between the main shaft and the eccentric…<\/p>","protected":false},"author":1,"featured_media":4625,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_kadence_starter_templates_imported_post":false,"_kad_post_transparent":"default","_kad_post_title":"default","_kad_post_layout":"default","_kad_post_sidebar_id":"","_kad_post_content_style":"default","_kad_post_vertical_padding":"default","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","footnotes":""},"categories":[28],"tags":[],"class_list":["post-4624","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"_links":{"self":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/posts\/4624","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/comments?post=4624"}],"version-history":[{"count":0,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/posts\/4624\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/media\/4625"}],"wp:attachment":[{"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/media?parent=4624"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/categories?post=4624"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/newregmachine.com\/tr\/wp-json\/wp\/v2\/tags?post=4624"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}